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Project title: Size Effect in Micro-Mechanical Machining

 

Other PhD projects in Mechanical Engineering

Aamer Jalil Mian

PhD student: Aamer Jalil Mian
Qualification: BSc, MSc
Country: Pakistan
Sponsor: Overseas Research Scholarship (ORS) and The University of Manchester (MACE scholarship)
Expert group:
Research group: Manufacturing and Management
Collaboration:  
Awards:
Personal page:
Email: Aamer.Mian@postgrad.manchester.ac.uk
Supervisor: Dr Paul Mativenga

Prfessional Biography: My first degree is a BSc (Hons.) in mechanical engineering from NWFP University of Engineering and Technology Peshawar, Pakistan in 1998. I joined the University of Manchester for MSc and PhD studies after working as a Production Engineer for almost 8 years in different organizations back home. In 2007, I completed MSc in Advance Manufacturing Technology and System Management from the University of Manchester obtaining a first position in the school of MACE. I continued my doctoral research in the promising field of micro mechanical machining which is aligned to my professional experience.

Research interests: Micro machining, Size effect, Acoustic emission.

 

 

Project abstract

My research titled “Size effect in micro-mechanical machining” addresses the fundamental size effect aspects of micro machining so that manufacturing can be optimised for reducing cost and increasing production rate. The investigated work encompasses:

 

• The material microstructure grain size and tool edge radius size effects in micro cutting of single and multiphase materials.

• The identification of factors that dominants “size effect” by utilising statistical methods as well as acoustic emission signals.

• Material dependent chip morphology and correlation with their acoustic emission signal in micro-scale orthogonal cutting

 

Fig 1. Ferritic Steel Acoustic Emission Spectrogram Generated During Single Tooth Micro Cutting Fig 2. Multi-phase Steel Chip Thickness
Ferritic Steel Acoustic Emission Spectrogram Generated During Single Tooth Micro Cutting Multi-phase Steel Chip Thicknes

Click to Enlarge

 

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Publications

 

Journal Papers

  1. Mian AJ, Driver N, and Mativenga PT: (2009), Micromachining of coarse-grained multi-phase material, Proceedings of the Institution of Mechanical engineers, Part B: Journal of Engineering Manufacture, 223(4), 377-385 (Professional Engineering Publishing).
  2. Mian AJ, Driver N, and Mativenga PT: (2010), A comparative study of material phase effects on micro-machinability of multiphase materials, International Journal of Advanced Manufacturing Technology, DOI: 10.1007/s00170-009-2506-9 (Springer).
  3. Mian AJ, Driver N, and Mativenga PT: (2010), Estimation of minimum chip thickness for multi-phase steel using acoustic emission, 36th International MATADOR Conference , Manchester 14th – 16th July, 2010.

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