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Windsor Castle - Royal Kitchen Roof
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| © TRADA |
| Source: The Wood Awards and Gifford & Partners |
Credits:
Architects: Donald Insall Associates
Consulting: Engineers Gifford & Partners
Carpenters: Carpenter Oak & Woodland
Contractors: Higgs & Hill Special Contracts
Owners: The Royal Household
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Background
During the disastrous fire at Windsor Castle on 20 November
1992, there was heavy damage to the roof structure of the Royal
Kitchen. To initiate the subsequent repair and restoration operations,
this roof was inspected in detail, Figure 1.
Repair Program
Although it had initially been thought that an entire replacement
might be necessary, closer examination revealed that the surviving
deeply charred timbers were not, as had been thought, of a single
19th century date. In fact, they were of two periods – the
original oak structure having been ornamented and clad in decorative
softwood, including ties, braces and cusping, evidently introduced
by Wyatville – perhaps to make the ceiling seem "more
Gothic".
After careful protective measures, the fire-damaged timbers were thoroughly
de-charred, to permit closer structural examination. It was evident that beneath
the charring, some of the timberwork possessed useable residual sectional properties
and strength, making retention of such historic fabric feasible. The professional
team worked on behalf of English Heritage to undertake this initial survey
work. It was conducted alongside the creation of a detailed historical record,
and analysis. The earliest carpentry was dendrochronologically dated to soon
after 1337. This was recognised as having formed part of the structure that
was rebuilt in 1489.
In view of the above dating discovery, it was evident that the roof presented
a very important historical record. Hence the decision was taken to repair
the extensive damage by traditional splicing methods, in matching oak, Figure
2. In certain positions, this was augmented by concealed steelwork, Figure
3. The latter was particularly required to carry the modern air-conditioning
equipment that is essential for a busy modern working kitchen.
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Figure 3 © Courtesy
of The Wood Awards
The reconstructed lantern, nearing completion. In the left foreground,
under person's knees, is a discrete steel framework, introduced to support
plant.
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Figure 4 © Courtesy
of The Wood Awards
Longitudinal view of completed lantern. Note roof frame to rear centre,
with new and original, fire-survived oaks, jointed by means of traditional
carpentry.
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The restored structure was incorporated within Wyatville's extensions of the
original lantern. Now rebuilt with every available original timber, internally,
the lantern displays its initial length, Figure 4. The open vents had long
been lost, but new green oak timberwork completed the roof, whilst the missing
coving and the outer timber roof were also reinstated, Figure 5.
For necessity, and for historical accuracy and maintenance, the outer roofing
had to be concealed, above a restored plaster-coved ceiling, Figure 6. The
resulting structure, somewhat resembling an upturned boat, is situated above
the kitchen, itself carefully restored.
Within the broader scheme of careful post-fire restoration, the kitchen has
been returned to regular use by the Royal Household, as well as for the benefit
of visitors to the Castle.
Credit for the repair and restoration of this roof, presenting
an intricate relationship between archaeology, architecture and
civil engineering, as well as services design, is due to the
entire team. In particular, John Pigeon was cited for his initial
detective work in tracking down and recording the full extent
of the surviving original carpentry fabric. Equally, Carpenter
Oak & Woodland were recognised for their considerate approach
and craftsmanship, in the repair of this ancient and outstanding
roof.

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Figure 1 © Courtesy of The Wood Awards
Heavy damage, including fire-charred timbers, at time of initial inspection.

Figure 2 © Courtesy of The Wood Awards
Carpentry repair work in progress on a king post roof frame. The low pitch is
quite typical of the late 15th Century. Note the reused, charred and cleaned
purlin, foreground. Also the king post frame contains new and old oak, spliced
together, with scarf and other traditional jointing techniques.

Figure 5 © Courtesy of The Wood Awards
Outer timber roof completed; an arch braced double frame. Shown prior to reinstatement
of ceiling.

Figure 6 © Courtesy of The Wood Awards
Completed restoration, including plastered-coved ceiling
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